The Build
Portal Axles & 74Weld Components ★ Featured
The centerpiece of the build. 74Weld Gen2 portals give the Tacoma true go-anywhere capability with 22% gear reduction at each wheel and 3.88 inches of lift at the hub. Billet rear links with Rock Krawler Adventure Series flex joints and a sealed-joint track bar replace the factory steel components with near-zero maintenance upgrades.
Gen2 Portal Axles
$17,000Race-proven 4-gear portal boxes with 22% gear reduction at the hub. Billet 7075 knuckles with steel inserts, billet 6061 portal boxes, 100% bolt-on.
- Gear reduction
- 22% at the hub
- Lift
- +3.88 in
- Track width
- +2.75 in per side
- Tire support
- 35–37 in, no regear
My take
The single biggest transformation on the truck. Everything else is built around these.
Things to consider
Long lead time and premium price. Install requires a shop with portal experience.
Forged 74W207 Wheels (+45mm)
$950/wheelCustom forged wheels designed specifically for portal axle applications, built with Method Bead Grip technology and sold exclusively through 74Weld.
- Size
- 17x8, 6x5.5
- Offset
- +45 mm
- Construction
- Forged 6061-T6
- Load rating
- 4,000 lb
My take
Purpose-built for portals. The +45mm offset is dialed for the Gen2 geometry.
Things to consider
Portal-specific fitment means these only work with 74Weld axles.
Billet Rear Lower Links
$1,600 pairMachined billet links with maintenance-free Rock Krawler Adventure Series flex joints on axle and chassis side.
- Material
- CNC 6061 billet
- Joints
- Rock Krawler Adventure Series
- Adjustment
- Stock to +1.00 in
- Finish
- Anodized, 3 colors
My take
Night and day vs factory stamped steel. Flex joints eliminate the bind you get with heim joints.
Things to consider
Premium cost over basic aftermarket links. Overkill if you never leave pavement.
Billet Rear Upper Links
$1,400 pairBillet upper links with flex joints providing controlled deflection at the chassis side.
- Material
- CNC 6061 billet
- Joints
- Rock Krawler Adventure Series
- Adjustment
- Stock to +1.00 in
- Finish
- Anodized, 3 colors
My take
Matched set with the lowers. Rock Krawler Adventure Series flex joints are the right call for a daily driver.
Things to consider
Same as the lowers: premium price point, best paired as a full set.
Billet Rear Track Bar
$500Billet track bar with maintenance-free sealed flex joints at both ends. Bolt-on replacement for stock panhard bar.
- Material
- CNC 6061 billet
- Joints
- Sealed flex, both ends
- Finish
- Anodized, 3 colors
- Install
- Bolt-on
My take
Bolt-on swap for the factory panhard bar. Keeps the rear axle centered under load.
Things to consider
Stock panhard bar works fine for mild builds. This shines with portals and bigger tires.
Suspension
Dialed suspension setup balancing on-road comfort with serious off-road articulation. Fox Factory Race Series 3.2 IBP Live Valve shocks at all four corners, Icon triple-rate coils in the rear, and 74Weld billet links with Rock Krawler Adventure Series flex joints.
Factory Race Series 3.2 IBP Live Valve, Front & Rear
$8,495.95Position-sensitive internal bypass shocks with an electronic solenoid at each corner adjusting compression damping in real time.
- Lift
- F 2–3 in / R 0–1 in
- Terrain sampling
- 400 reads/sec
- Part number
- 883-06-259
- Fitment
- 2024–2026 Tacoma
My take
Five hundred miles in, on-road and off-road feel is considerably better than the Kings these replaced. Fast rocky terrain is where they impress most so far, and the surprise is how much better the truck corners on mountain roads and high-speed pavement. Big whoops still untested.
Things to consider
$8,495.95 MSRP is nearly double a complete premium coilover setup. Solenoids adjust the compression circuit only; shim stacks, internal bypass, and rebound stay fixed mechanical valving.
Live Valve Controller, IMU & Harness
Standalone control module, inertial sensor, and labeled wiring loom running all four solenoids. No Tacoma ships wired for Live Valve, so the whole electronic system goes in from scratch.
My take
SDHQ gutted the cab to bare floor to route the harness right instead of stuffing wires under trim. Electrical is the real labor in this install; the shock swap is the easy half.
Things to consider
Ignition fuse tap, CAN connection, and four solenoid branches down the frame rails mean this is not a driveway afternoon job. Budget serious shop time for the wiring alone.
51213 Triple Rate Rear Coil Kit
$370.55 kitTriple-rate rear coils with separate droop, ride, and overload rates. Adds a half inch of rear lift over stock.
- Rear lift
- +0.5 in
- Design
- Triple rate
- Warranty
- Lifetime vs sag/breakage
- Max tire
- 33 x 11.50 in (per Icon)
My take
Went in after the rear kept settling into the bump stops on ordinary road dips. The firmer overload rate is aimed at the constant armor and gear weight this build carries over the rear axle.
Things to consider
Fox tuned the Live Valve compression against stock rear springs, so any rate change is outside their tested setup. $370.55 for the kit, and Icon calls for an ADAS recalibration after install.
Bump Stops
3D-printed variable compression damping bump stops with 2-year warranty.
- Warranty
- 2-year, no questions asked
- Design
- Progressive compression
My take
Progressive compression feels natural instead of the harsh slam of stock rubber bump stops.
Things to consider
3D-printed construction is unproven long-term, but the 2-year warranty covers it.
Wheels & Tires
37s on portals, the sweet spot for clearance without regearing. Toyo RT Pros handle everything from highway cruising to rock crawling.
37x12.5x17 Open Country RT Pro
~$475/tireRugged terrain tire with aggressive sidewall and excellent off-road traction.
- Size
- LT 37X12.50R17 128Q, E
- Tread depth
- 19.9/32 in
- Weight
- 76 lb
- Treadwear warranty
- 45,000 mi
My take
The tire that replaced AT3s after a sidewall gash. Tougher sidewall, better mud clearing, still daily-drivable.
Things to consider
Road noise is louder than an AT. No 3-peak mountain snowflake rating. ~$475/tire.
Power & Tuning
How the i-FORCE MAX gets its manners. CAMTuning custom calibration flashed through a COBB Accessport, Banks stainless charge pipes, and a PedalMonster reshaping throttle response corner to corner.
Accessport + Custom Calibration
$970 bundleHandheld ECU/TCU flasher running a custom map from Cam at CAMTuning: torque delivery, boost control, fueling, valve timing, and 8-speed shift logic rewritten for this truck.
- Bundle
- Accessport + cal, $970
- Tune only
- $199 (own Accessport)
- Claimed gains
- 40–50 hp (per CAMTuning)
- Return to stock
- Factory cal stored on device
My take
Thousands of miles on Cam's map across every condition this truck sees. Throttle sharpened, hybrid hand-offs smoothed, and the eight-speed finally holds gears when it should.
Things to consider
Shelf maps only touch boost targets and shift points. A real calibration needs data logs from your truck and a tuner who actually reads them.
PedalMonster + iDash Pro
$714 bundleThrottle controller between the pedal sensor and ECU. Adds zero horsepower; it reshapes how much pedal travel it takes before the truck reads you as committed.
- Connection
- OBD-II port
- Control
- iDash or phone app
- Standalone
- $295 (SKU 64340)
- Origin
- Made in California
My take
Moved the truck more than any single mod. High Torque with Launch Trim pulled low in the dirt, High Performance on the street, swapped from the iDash on the A-pillar.
Things to consider
Changes response, not output. Peak power and torque stay stock, so pair it with a tune if you want both.
Boost Tube Upgrade Kit (26012)
$498Only stainless charge pipe kit for the 4G Tacoma. 409 stainless tubes, 5-ply Nomex-infused couplers, billet aluminum quick-connects replacing factory rubber.
- Tube diameter
- 3 in, 409 stainless
- Couplers
- 5-ply Nomex silicone
- Emissions
- CARB EO D-161-173 (24–25)
- Install time
- ~1 hour
My take
Banks bet on materials instead of a dyno chart, and that is why it is on the truck. About an hour to install, no tune required.
Things to consider
No published dyno numbers for this part alone. Uniform-diameter sizing trades against textbook stepped sizing; it is built for the full airflow system, not a standalone bump.
Lighting & Electrical
Seeing at night and feeding accessories without hacked wiring. Triple-R's CAN-integrated grille bar triggers with the factory high beams, and SDHQ's power solutions kit gives the hybrid engine bay proper high-amp terminals.
Linear-18 Elite+ Grille Kit
$825 kitGrille-mounted light bar that auto-triggers with the factory high beams via the CANNY module. Switchable white and yellow output from the same lamp.
- Output
- 14,850 lm boost
- Sealing
- IP68
- Color temp
- 5000K
- Warranty
- 5 years
My take
CAN integration through the CANNY module puts this in a category by itself: it comes on the instant I pull the high-beam stalk, exactly like the factory bar. Yellow mode earns its keep in Arizona dust.
Things to consider
CANNY is a separate line item and a real install, not plug-and-play. No SAE or DOT certification, so it counts as an off-road auxiliary light. The Elite+ kit is $825; budget extra for the CANNY module to get the factory high-beam trigger.
NOVA-Series LED Projector Headlights, Alpha-Black
$1,495Full LED projector housings in Alpha-Black replacing the factory headlights, with the DRL tube running the top edge and amber switchback signals.
- Compliance
- DOT / SAE
- Projectors
- Tri-projector Ice Cube 3D
- LEDs
- Osram Oslon + LUXX
- Warranty
- 2 years
Installed · full review after trail miles
Under Hood Power Solutions Kit (Hybrid)
$1,444.60 as configuredBillet remote-mount battery terminals, 1/0 cable rated 350 amps continuous, and copper pass-through bushings rated 440 amps. Hybrid trucks add the separate terminal hardware kit.
- Cable
- 1/0, 350 A continuous
- Bushings
- Copper, 440 A continuous
- Fusing
- 500 A
- Install
- 2–3 hr
Installed · full review after trail miles
Things to consider
$1,124.65 base plus $319.95 hybrid hardware puts a Trailhunter at $1,444.60 before any power module; Switch-Pros or similar is sold separately.
Connectivity
Staying reachable past the last cell tower. A Starlink Mini rides on a dashboard bracket that borrows the factory JBL speaker receptacle, a RubiGrid plate behind the head unit puts phone and gauges at eye level without a single drilled hole, and a Carlinkit box cuts the last cable by making factory CarPlay wireless.
RubiGrid Dash Mount
from $49.99Laser-cut metal AMPS mounting platform that tucks behind the factory head unit and follows the dash lines, fitting both the 8" and 14" screens. Holds up to five devices on standard 20mm balls, with a carbon fiber and Kevlar arm for the phone.
- Screen fitment
- 8 in and 14 in
- Capacity
- Up to 5 devices
- Ball standard
- 20 mm AMPS
- Arm
- 7 cm carbon fiber / Kevlar
My take
Devices sit at eye level below the windshield line instead of on suction cups, and the plate reads factory once it's in. Everything on it has stayed put on washboard.
Things to consider
Base plate with one AMPS ball is $49.99, phone-holder configs start at $100.99, and arms and device holders are a la carte, so a full setup costs real money. Plan your device layout before ordering parts.
Passenger Grab Handle Mount + Carbon Fiber Arm
from $24.99All-metal bracket with an integrated 20mm ball that bolts to the factory passenger grab handle with two hex bolts. Feeds a carbon fiber and Kevlar arm running a gauge up the center stack.
- Construction
- All-metal, 20 mm ball
- Install
- 2 hex bolts, no drilling
- Bundles
- from $67.99
- Fits
- Tacoma 24+, 4Runner 25+
My take
Probably the best $25 in the cab. No drilling, no trim removal, and the arm holds a display steady on washboard where a suction mount would be a blur.
Things to consider
Base mount is $24.99; the carbon fiber arm and device holders are separate, with bundles from $67.99. Everything shares the 20mm ball standard with RubiGrid and RAM hardware.
Starlink Mini Dashboard Mount
~$43 USDDashboard bracket that snaps into the factory JBL Flex speaker receptacle to hold a Starlink Mini. About 300 grams with all hardware included, and it drops out with the factory speaker release button when the truck sits unattended.
- Mounting
- JBL Flex receptacle
- Trim fitment
- TRD OR / Pro / Trailhunter
- Release
- Factory speaker button
- Colors
- Black or white
Installed · full review after trail miles
Things to consider
Only fits trims with the JBL Flex speaker option, which the Trailhunter, TRD Off-Road, and TRD Pro carry and base and SR5 trucks do not. Ships from Canada; the store prices US orders around $43 USD.
CPC200-Tbox Plus CarPlay AI Box
$206Android 13 box that plugs into the factory wired CarPlay USB port and converts it to wireless CarPlay and Android Auto, with Netflix and YouTube running natively on the head unit.
- Chipset
- Qualcomm SM6225, 8-core
- Memory
- 8 GB RAM + 128 GB
- OS
- Android 13
- Requires
- Factory wired CarPlay
Installed · full review after trail miles
Things to consider
Amazon reviews sit at 3.4 stars with a real share of one-star compatibility complaints, so check your head unit before ordering. Wireless CarPlay needs iOS 10+, wireless Android Auto needs Android 11+, and there is no screen mirroring.
Bed & Cargo
Secure, weatherproof storage that converts in under a minute. After the GFC sold, the bed went back to daily duty: camera cases and family gear locked under an aluminum folding cover from the one hard-fold brand RealTruck doesn't own.
Switchback 2.0 Tonneau Cover
$1,599All-new 2.0 redesign of DiamondBack's hard folding aluminum cover: lower profile, lighter panels, toolless clamp-jaw install, rated to haul 400 lb on top. Built to order in Pennsylvania with a lifetime warranty.
- Top load
- 400 lb dynamic / 600 lb static
- Material
- .080 in 3003 aluminum, TIG
- Install
- 10 min, toolless
- Warranty
- Lifetime
My take
Two loaded San Diego trips in: hard cases and duffels ride under the closed cover, and when the load gets taller than the rails the panels fold and strap against the cab. Locked bed storage gets used every day the way the camper shell never did.
Things to consider
Built to order, so expect a multi-week lead time unless you pay for FastTrack. Front-of-bed access means reaching in from the tailgate or folding the cover forward first.
Armor & Recovery
Built to take hits and get unstuck. CBI Covert up front hides a Warn Zeon 10S, DRT Fabrication's high clearance rear bumper deletes the factory crossmember for departure angle, and Westcott sliders protect the body on tight lines.
20-degree Long Bed Rock Sliders w/ Top Plates
from $1,029Laser cut, hand welded .120 wall sliders. Made in Phoenix, AZ.
- Tubing
- .120 wall HREW or DOM
- Frame plates
- .188 HRPO laser-cut
- Approach angle
- 0° or 20° options
- Finish
- Textured black standard
My take
Took real hits on Sedona trails. The top plates double as a step which is surprisingly useful daily.
Things to consider
Heavy. Adds noticeable weight at the rocker panel. Long bed fitment only.
Covert Series Front Bumper
$1,040Low-profile front bumper with integrated winch mount and recovery points.
- Winch rating
- Up to 10,000 lb
- Weight
- 85 lb bare
- Light bar
- 20 in single-row slot
- Warranty
- Lifetime
My take
Looks nearly stock but hides a full-size winch. Best balance of protection and aesthetics.
Things to consider
Adds significant front-end weight. Approach angle is good but not as aggressive as a full plate bumper.
High Clearance Rear Bumper
Hybrid plate and tube rear bumper in A36 steel: 1/4" structural plate, 1.75" x .120 DOM main tube, dual 1.5" DOM supports per side, and a 2x2 hitch receiver tied into the main structure.
- Plate
- 1/4 in A36 steel
- Main tube
- 1.75 x .120 DOM
- Recovery points
- Laminated 3/8 in, 3/4 shackles
- Receiver
- 2x2, 1/4 wall
My take
Recovery points are laminated 3/8" steel boxed in quarter inch plate, sized for 3/4" shackles. Deleting the factory crossmember tucks everything up for real departure angle, and the factory blind spot sensors carry over untouched.
Things to consider
Crossmember delete is required, not optional. Ships raw unless you spec a finish, so budget for powder coat before it sees weather. DRT lists the production run as coming soon with a 10 to 14 week lead time once orders open.
Zeon 10S Winch
$1,713.5910,000 lb capacity synthetic rope winch. Industry standard since 1948.
- Line pull
- 10,000 lb
- Rope
- 100 ft, 3/8 in Spydura
- Sealing
- IP68
- Warranty
- Lifetime mech / 7-yr elec
My take
Got me out of deep sand at King of Hammers. Synthetic rope is lighter and safer than steel cable.
Things to consider
Synthetic rope degrades in UV, so it needs a cover or the CBI Covert hides it. Expensive.
Rear Shock Guards
$184.95Eighth-inch stainless guards for the axle shock mount, lower shock end, and bolt head. 3D-scanned in-house, ships raw with grade 8 hardware.
- Material
- 1/8 in stainless
- Hardware
- Grade 8 / Class 10.9
- Shock fitment
- Factory to 3.0 in bodies
- Finish
- Ships raw
Installed · full review after trail miles
Things to consider
Confirmed fitment covers Fox up to 3.0-inch bodies; the 3.2 Live Valve on this truck is not called out by name yet. Ships raw, so coat it before mud and salt.
Billet Front ABS Guards
$44.95Billet 6061 aluminum guards that bolt over the front ABS sensors, clear anodized with stainless hardware included.
- Material
- Billet 6061
- Finish
- Clear anodized
- Includes
- 2 guards + SS hardware
Installed · full review after trail miles
Things to consider
At $44.95 it is cheap insurance for the ABS sensors on 37s, but it is a minor accessory, not a fix for any specific problem this truck has had.
27
Parts reviewed
19
Brands run
8
Categories
Next on the build: AlphaRex NOVA-Series Prismatic LED tails.
Questions about the build?
DM on Instagram or send a message through the contact form.