The Build

Portal Axles & 74Weld Components ★ Featured

The centerpiece of the build. 74Weld Gen2 portals give the Tacoma true go-anywhere capability with 22% gear reduction at each wheel and 3.88 inches of lift at the hub. Billet rear links with Rock Krawler Adventure Series flex joints and a sealed-joint track bar replace the factory steel components with near-zero maintenance upgrades.

74Weld Gen2 Portal Axles

Gen2 Portal Axles

$17,000

Race-proven 4-gear portal boxes with 22% gear reduction at the hub. Billet 7075 knuckles with steel inserts, billet 6061 portal boxes, 100% bolt-on.

Gear reduction
22% at the hub
Lift
+3.88 in
Track width
+2.75 in per side
Tire support
35–37 in, no regear

My take

The single biggest transformation on the truck. Everything else is built around these.

Things to consider

Long lead time and premium price. Install requires a shop with portal experience.

Overall 9.5/10
Build Quality
10
Clearance Gain
9.5
Maintenance
9
Value
9.5
74Weld × Method Forged 74W207 Wheels (+45mm)

Forged 74W207 Wheels (+45mm)

$950/wheel

Custom forged wheels designed specifically for portal axle applications, built with Method Bead Grip technology and sold exclusively through 74Weld.

Size
17x8, 6x5.5
Offset
+45 mm
Construction
Forged 6061-T6
Load rating
4,000 lb

My take

Purpose-built for portals. The +45mm offset is dialed for the Gen2 geometry.

Things to consider

Portal-specific fitment means these only work with 74Weld axles.

Overall 9/10
Build Quality
10
Clearance Gain
8.5
Maintenance
9.5
Value
8
74Weld Billet Rear Track Bar

Billet Rear Track Bar

$500

Billet track bar with maintenance-free sealed flex joints at both ends. Bolt-on replacement for stock panhard bar.

Material
CNC 6061 billet
Joints
Sealed flex, both ends
Finish
Anodized, 3 colors
Install
Bolt-on

My take

Bolt-on swap for the factory panhard bar. Keeps the rear axle centered under load.

Things to consider

Stock panhard bar works fine for mild builds. This shines with portals and bigger tires.

Overall 8.5/10
Build Quality
10
Strength
8.5
Maintenance
9.5
Value
7.5

Suspension

Dialed suspension setup balancing on-road comfort with serious off-road articulation. Fox Factory Race Series 3.2 IBP Live Valve shocks at all four corners, Icon triple-rate coils in the rear, and 74Weld billet links with Rock Krawler Adventure Series flex joints.

Fox Factory Race Series 3.2 IBP Live Valve, Front & Rear

Factory Race Series 3.2 IBP Live Valve, Front & Rear

$8,495.95

Position-sensitive internal bypass shocks with an electronic solenoid at each corner adjusting compression damping in real time.

Lift
F 2–3 in / R 0–1 in
Terrain sampling
400 reads/sec
Part number
883-06-259
Fitment
2024–2026 Tacoma

My take

Five hundred miles in, on-road and off-road feel is considerably better than the Kings these replaced. Fast rocky terrain is where they impress most so far, and the surprise is how much better the truck corners on mountain roads and high-speed pavement. Big whoops still untested.

Things to consider

$8,495.95 MSRP is nearly double a complete premium coilover setup. Solenoids adjust the compression circuit only; shim stacks, internal bypass, and rebound stay fixed mechanical valving.

Overall 8.5/10
Ride Quality
9
Articulation
8
Adjustability
8.5
Durability
7
Fox Live Valve Controller, IMU & Harness

Live Valve Controller, IMU & Harness

Standalone control module, inertial sensor, and labeled wiring loom running all four solenoids. No Tacoma ships wired for Live Valve, so the whole electronic system goes in from scratch.

My take

SDHQ gutted the cab to bare floor to route the harness right instead of stuffing wires under trim. Electrical is the real labor in this install; the shock swap is the easy half.

Things to consider

Ignition fuse tap, CAN connection, and four solenoid branches down the frame rails mean this is not a driveway afternoon job. Budget serious shop time for the wiring alone.

Overall 7.5/10
Build Quality
8.5
Integration
6.5
Adjustability
8.5
Durability
6.5
Icon Vehicle Dynamics 51213 Triple Rate Rear Coil Kit

51213 Triple Rate Rear Coil Kit

$370.55 kit

Triple-rate rear coils with separate droop, ride, and overload rates. Adds a half inch of rear lift over stock.

Rear lift
+0.5 in
Design
Triple rate
Warranty
Lifetime vs sag/breakage
Max tire
33 x 11.50 in (per Icon)

My take

Went in after the rear kept settling into the bump stops on ordinary road dips. The firmer overload rate is aimed at the constant armor and gear weight this build carries over the rear axle.

Things to consider

Fox tuned the Live Valve compression against stock rear springs, so any rate change is outside their tested setup. $370.55 for the kit, and Icon calls for an ADAS recalibration after install.

Overall 8/10
Ride Quality
8.5
Articulation
8
Adjustability
6
Durability
9
Perry Parts Bump Stops

Bump Stops

3D-printed variable compression damping bump stops with 2-year warranty.

Warranty
2-year, no questions asked
Design
Progressive compression

My take

Progressive compression feels natural instead of the harsh slam of stock rubber bump stops.

Things to consider

3D-printed construction is unproven long-term, but the 2-year warranty covers it.

Overall 8/10
Ride Quality
8.5
Articulation
8
Adjustability
7
Durability
8.5

Wheels & Tires

37s on portals, the sweet spot for clearance without regearing. Toyo RT Pros handle everything from highway cruising to rock crawling.

Toyo Tires 37x12.5x17 Open Country RT Pro

37x12.5x17 Open Country RT Pro

~$475/tire

Rugged terrain tire with aggressive sidewall and excellent off-road traction.

Size
LT 37X12.50R17 128Q, E
Tread depth
19.9/32 in
Weight
76 lb
Treadwear warranty
45,000 mi

My take

The tire that replaced AT3s after a sidewall gash. Tougher sidewall, better mud clearing, still daily-drivable.

Things to consider

Road noise is louder than an AT. No 3-peak mountain snowflake rating. ~$475/tire.

Overall 8.5/10
Road Noise
7.5
On-Road
8
Off-Road
9.5
Durability
9.5
Value
8

Power & Tuning

How the i-FORCE MAX gets its manners. CAMTuning custom calibration flashed through a COBB Accessport, Banks stainless charge pipes, and a PedalMonster reshaping throttle response corner to corner.

COBB × CAMTuning Accessport + Custom Calibration

Accessport + Custom Calibration

$970 bundle

Handheld ECU/TCU flasher running a custom map from Cam at CAMTuning: torque delivery, boost control, fueling, valve timing, and 8-speed shift logic rewritten for this truck.

Bundle
Accessport + cal, $970
Tune only
$199 (own Accessport)
Claimed gains
40–50 hp (per CAMTuning)
Return to stock
Factory cal stored on device

My take

Thousands of miles on Cam's map across every condition this truck sees. Throttle sharpened, hybrid hand-offs smoothed, and the eight-speed finally holds gears when it should.

Things to consider

Shelf maps only touch boost targets and shift points. A real calibration needs data logs from your truck and a tuner who actually reads them.

Overall 8.5/10
Power Delivery
9
Drivability
9
Customization
9
Value
8
Banks Power PedalMonster + iDash Pro

PedalMonster + iDash Pro

$714 bundle

Throttle controller between the pedal sensor and ECU. Adds zero horsepower; it reshapes how much pedal travel it takes before the truck reads you as committed.

Connection
OBD-II port
Control
iDash or phone app
Standalone
$295 (SKU 64340)
Origin
Made in California

My take

Moved the truck more than any single mod. High Torque with Launch Trim pulled low in the dirt, High Performance on the street, swapped from the iDash on the A-pillar.

Things to consider

Changes response, not output. Peak power and torque stay stock, so pair it with a tune if you want both.

Overall 9/10
Throttle Response
9.5
Drivability
9.5
Adjustability
9
Value
9
Banks Power Boost Tube Upgrade Kit (26012)

Boost Tube Upgrade Kit (26012)

$498

Only stainless charge pipe kit for the 4G Tacoma. 409 stainless tubes, 5-ply Nomex-infused couplers, billet aluminum quick-connects replacing factory rubber.

Tube diameter
3 in, 409 stainless
Couplers
5-ply Nomex silicone
Emissions
CARB EO D-161-173 (24–25)
Install time
~1 hour

My take

Banks bet on materials instead of a dyno chart, and that is why it is on the truck. About an hour to install, no tune required.

Things to consider

No published dyno numbers for this part alone. Uniform-diameter sizing trades against textbook stepped sizing; it is built for the full airflow system, not a standalone bump.

Overall 7.5/10
Build Quality
8.5
Performance Gain
6
Install Ease
9
Value
7

Lighting & Electrical

Seeing at night and feeding accessories without hacked wiring. Triple-R's CAN-integrated grille bar triggers with the factory high beams, and SDHQ's power solutions kit gives the hybrid engine bay proper high-amp terminals.

Triple-R Lights Linear-18 Elite+ Grille Kit

Linear-18 Elite+ Grille Kit

$825 kit

Grille-mounted light bar that auto-triggers with the factory high beams via the CANNY module. Switchable white and yellow output from the same lamp.

Output
14,850 lm boost
Sealing
IP68
Color temp
5000K
Warranty
5 years

My take

CAN integration through the CANNY module puts this in a category by itself: it comes on the instant I pull the high-beam stalk, exactly like the factory bar. Yellow mode earns its keep in Arizona dust.

Things to consider

CANNY is a separate line item and a real install, not plug-and-play. No SAE or DOT certification, so it counts as an off-road auxiliary light. The Elite+ kit is $825; budget extra for the CANNY module to get the factory high-beam trigger.

Overall 8/10
Output
8.5
Integration
9.5
Build Quality
8.5
Value
6.5
AlphaRex NOVA-Series LED Projector Headlights, Alpha-Black

NOVA-Series LED Projector Headlights, Alpha-Black

$1,495

Full LED projector housings in Alpha-Black replacing the factory headlights, with the DRL tube running the top edge and amber switchback signals.

Compliance
DOT / SAE
Projectors
Tri-projector Ice Cube 3D
LEDs
Osram Oslon + LUXX
Warranty
2 years

Installed · full review after trail miles

SDHQ Off-Road Under Hood Power Solutions Kit (Hybrid)

Under Hood Power Solutions Kit (Hybrid)

$1,444.60 as configured

Billet remote-mount battery terminals, 1/0 cable rated 350 amps continuous, and copper pass-through bushings rated 440 amps. Hybrid trucks add the separate terminal hardware kit.

Cable
1/0, 350 A continuous
Bushings
Copper, 440 A continuous
Fusing
500 A
Install
2–3 hr

Installed · full review after trail miles

Things to consider

$1,124.65 base plus $319.95 hybrid hardware puts a Trailhunter at $1,444.60 before any power module; Switch-Pros or similar is sold separately.

Overall 7/10
Build Quality
8
Integration
6
Expandability
7.5
Value
6

Connectivity

Staying reachable past the last cell tower. A Starlink Mini rides on a dashboard bracket that borrows the factory JBL speaker receptacle, a RubiGrid plate behind the head unit puts phone and gauges at eye level without a single drilled hole, and a Carlinkit box cuts the last cable by making factory CarPlay wireless.

Bulletpoint Mounting Solutions RubiGrid Dash Mount

RubiGrid Dash Mount

from $49.99

Laser-cut metal AMPS mounting platform that tucks behind the factory head unit and follows the dash lines, fitting both the 8" and 14" screens. Holds up to five devices on standard 20mm balls, with a carbon fiber and Kevlar arm for the phone.

Screen fitment
8 in and 14 in
Capacity
Up to 5 devices
Ball standard
20 mm AMPS
Arm
7 cm carbon fiber / Kevlar

My take

Devices sit at eye level below the windshield line instead of on suction cups, and the plate reads factory once it's in. Everything on it has stayed put on washboard.

Things to consider

Base plate with one AMPS ball is $49.99, phone-holder configs start at $100.99, and arms and device holders are a la carte, so a full setup costs real money. Plan your device layout before ordering parts.

Overall 8.5/10
Fit & Finish
9
Integration
8.5
Install Ease
9
Value
7.5
Bulletpoint Mounting Solutions Passenger Grab Handle Mount + Carbon Fiber Arm

Passenger Grab Handle Mount + Carbon Fiber Arm

from $24.99

All-metal bracket with an integrated 20mm ball that bolts to the factory passenger grab handle with two hex bolts. Feeds a carbon fiber and Kevlar arm running a gauge up the center stack.

Construction
All-metal, 20 mm ball
Install
2 hex bolts, no drilling
Bundles
from $67.99
Fits
Tacoma 24+, 4Runner 25+

My take

Probably the best $25 in the cab. No drilling, no trim removal, and the arm holds a display steady on washboard where a suction mount would be a blur.

Things to consider

Base mount is $24.99; the carbon fiber arm and device holders are separate, with bundles from $67.99. Everything shares the 20mm ball standard with RubiGrid and RAM hardware.

Overall 9/10
Fit & Finish
9
Integration
8.5
Install Ease
9.5
Value
9.5
Carlinkit CPC200-Tbox Plus CarPlay AI Box

CPC200-Tbox Plus CarPlay AI Box

$206

Android 13 box that plugs into the factory wired CarPlay USB port and converts it to wireless CarPlay and Android Auto, with Netflix and YouTube running natively on the head unit.

Chipset
Qualcomm SM6225, 8-core
Memory
8 GB RAM + 128 GB
OS
Android 13
Requires
Factory wired CarPlay

Installed · full review after trail miles

Things to consider

Amazon reviews sit at 3.4 stars with a real share of one-star compatibility complaints, so check your head unit before ordering. Wireless CarPlay needs iOS 10+, wireless Android Auto needs Android 11+, and there is no screen mirroring.

Bed & Cargo

Secure, weatherproof storage that converts in under a minute. After the GFC sold, the bed went back to daily duty: camera cases and family gear locked under an aluminum folding cover from the one hard-fold brand RealTruck doesn't own.

DiamondBack Switchback 2.0 Tonneau Cover

Switchback 2.0 Tonneau Cover

$1,599

All-new 2.0 redesign of DiamondBack's hard folding aluminum cover: lower profile, lighter panels, toolless clamp-jaw install, rated to haul 400 lb on top. Built to order in Pennsylvania with a lifetime warranty.

Top load
400 lb dynamic / 600 lb static
Material
.080 in 3003 aluminum, TIG
Install
10 min, toolless
Warranty
Lifetime

My take

Two loaded San Diego trips in: hard cases and duffels ride under the closed cover, and when the load gets taller than the rails the panels fold and strap against the cab. Locked bed storage gets used every day the way the camper shell never did.

Things to consider

Built to order, so expect a multi-week lead time unless you pay for FastTrack. Front-of-bed access means reaching in from the tailgate or folding the cover forward first.

Overall 8.5/10
Fit & Finish
9
Security
9
Versatility
8.5
Value
7.5

Armor & Recovery

Built to take hits and get unstuck. CBI Covert up front hides a Warn Zeon 10S, DRT Fabrication's high clearance rear bumper deletes the factory crossmember for departure angle, and Westcott sliders protect the body on tight lines.

Westcott Designs 20-degree Long Bed Rock Sliders w/ Top Plates

20-degree Long Bed Rock Sliders w/ Top Plates

from $1,029

Laser cut, hand welded .120 wall sliders. Made in Phoenix, AZ.

Tubing
.120 wall HREW or DOM
Frame plates
.188 HRPO laser-cut
Approach angle
0° or 20° options
Finish
Textured black standard

My take

Took real hits on Sedona trails. The top plates double as a step which is surprisingly useful daily.

Things to consider

Heavy. Adds noticeable weight at the rocker panel. Long bed fitment only.

Overall 9/10
Protection
9.5
Fit & Finish
9
Weight Penalty
7.5
Value
9
CBI Offroad Covert Series Front Bumper

Covert Series Front Bumper

$1,040

Low-profile front bumper with integrated winch mount and recovery points.

Winch rating
Up to 10,000 lb
Weight
85 lb bare
Light bar
20 in single-row slot
Warranty
Lifetime

My take

Looks nearly stock but hides a full-size winch. Best balance of protection and aesthetics.

Things to consider

Adds significant front-end weight. Approach angle is good but not as aggressive as a full plate bumper.

Overall 9/10
Protection
8.5
Fit & Finish
9.5
Weight Penalty
7
Value
8.5
DRT Fabrication High Clearance Rear Bumper

High Clearance Rear Bumper

Hybrid plate and tube rear bumper in A36 steel: 1/4" structural plate, 1.75" x .120 DOM main tube, dual 1.5" DOM supports per side, and a 2x2 hitch receiver tied into the main structure.

Plate
1/4 in A36 steel
Main tube
1.75 x .120 DOM
Recovery points
Laminated 3/8 in, 3/4 shackles
Receiver
2x2, 1/4 wall

My take

Recovery points are laminated 3/8" steel boxed in quarter inch plate, sized for 3/4" shackles. Deleting the factory crossmember tucks everything up for real departure angle, and the factory blind spot sensors carry over untouched.

Things to consider

Crossmember delete is required, not optional. Ships raw unless you spec a finish, so budget for powder coat before it sees weather. DRT lists the production run as coming soon with a 10 to 14 week lead time once orders open.

Overall 9/10
Protection
9
Fit & Finish
9
Weight Penalty
8
Value
8.5
Warn Industries Zeon 10S Winch

Zeon 10S Winch

$1,713.59

10,000 lb capacity synthetic rope winch. Industry standard since 1948.

Line pull
10,000 lb
Rope
100 ft, 3/8 in Spydura
Sealing
IP68
Warranty
Lifetime mech / 7-yr elec

My take

Got me out of deep sand at King of Hammers. Synthetic rope is lighter and safer than steel cable.

Things to consider

Synthetic rope degrades in UV, so it needs a cover or the CBI Covert hides it. Expensive.

Overall 9/10
Protection
9
Fit & Finish
9
Weight Penalty
7.5
Value
8
SDHQ Off-Road Rear Shock Guards

Rear Shock Guards

$184.95

Eighth-inch stainless guards for the axle shock mount, lower shock end, and bolt head. 3D-scanned in-house, ships raw with grade 8 hardware.

Material
1/8 in stainless
Hardware
Grade 8 / Class 10.9
Shock fitment
Factory to 3.0 in bodies
Finish
Ships raw

Installed · full review after trail miles

Things to consider

Confirmed fitment covers Fox up to 3.0-inch bodies; the 3.2 Live Valve on this truck is not called out by name yet. Ships raw, so coat it before mud and salt.

Overall 8/10
Protection
8
Build Quality
8
Install Ease
8.5
Value
7.5
SDHQ Off-Road Billet Front ABS Guards

Billet Front ABS Guards

$44.95

Billet 6061 aluminum guards that bolt over the front ABS sensors, clear anodized with stainless hardware included.

Material
Billet 6061
Finish
Clear anodized
Includes
2 guards + SS hardware

Installed · full review after trail miles

Things to consider

At $44.95 it is cheap insurance for the ABS sensors on 37s, but it is a minor accessory, not a fix for any specific problem this truck has had.

Overall 8/10
Protection
7.5
Build Quality
8
Install Ease
8.5
Value
8.5

27

Parts reviewed

19

Brands run

8

Categories

Next on the build: AlphaRex NOVA-Series Prismatic LED tails.

Questions about the build?

DM on Instagram or send a message through the contact form.

Partners

We only partner with brands we run on our own build. Links may include referral tracking.